فارسی
Superpulse35000 Central Wood Vacuum
You’re only minutes away from a clean and healthy work environment!
A wood dust collector or central vacuum system can easily collect all dust from machines in an industrial complex. With a 60 cm diameter inlet, multiple branches can be connected to cover numerous machines. The Super Pulse wood dust collector, equipped with a large surface area of polyester filters and a pulse jet self-cleaning system, can maintain high suction power over 40 meters of ductwork without any loss of suction.
Another advantage of the havapad Super Pulse wood dust collector is its online automatic discharge system, allowing for continuous dust removal while the machine is operating.
Consistent suction without loss of power
- Negative pressure system, maintenance cost optimization
Imagine a scenario where a large volume of dust from 10 woodworking machines is simultaneously fed into a fan. In this case, some of the very fine micron-sized particles enter the motor and bearings, reducing the bearing’s lifespan. Additionally, some of the coarser dust particles collide with the impeller, throwing it out of balance. This, in the long run, causes the fan to vibrate and eventually damages the motor. Finally, the excessive amount of dust reduces the motor’s speed, consequently decreasing the suction power of the device.
In a negative pressure system, like the havapad, all incoming dust is first filtered and then discharged. Clean air then passes through the fan. This approach maintains higher suction power while reducing maintenance costs for the motor, bearings, and impeller.
- Automatic filter cleaning system to prevent suction loss
More important than the suction power of any vacuum cleaner is the consistency of that suction. A central wood vacuum might initially boast a very high suction power, but after just a few weeks of use, it can experience a severe drop in suction, reducing its power to as little as one-third of its original capacity. The reason for this is the buildup of a thick layer of dust (dust cake) on the filters, which prevents the clean air from exiting the vacuum.
To prevent this suction loss in jet filters, self-cleaning filter systems are commonly used. Some systems employ vibration to clean the filters, typically cleaning about 33% of the filter pores. Other systems utilize air pulses, similar to a forceful sneeze, to blast compressed air into the filters. This method can clean up to 99% of the filter pores.
The Havapad central wood vacuum utilizes a cutting-edge rotary pulse jet technology for automated filter cleaning. This advanced system achieves an impressive 99% removal efficiency, ensuring that virtually all dust particles are eliminated from the filters.
- Benefiting from polyester filters for higher suction and air purification
Non-woven polyester filters, with their superior air permeability compared to woven fabric dust bags, provide greater suction power for the equipment. Additionally, due to their filter nature, they purify the workshop air. Conversely, woven fabric dust bags, while superficially used as filters, function more like ordinary fabrics, returning a significant portion of fine dust to the environment.
Automatic dust removal system
- Discharge during operation without shutting down the machine
In vacuum cleaners, personnel often spend a lot of time changing bags, which not only takes up a lot of manpower but also requires the vacuum cleaner to be turned off during emptying, meaning that the production line must be stopped for a while.
In havapad central vacuum systems, dust extraction can be automated, either by transferring dust to large jumbo bags or directly into a prefabricated chamber. In both cases, there is no need to shut down the vacuum system, as extraction occurs while the machine is operating. Additionally, the process does not require manual labor, resulting in significant time savings for both personnel and machinery.
- Preventing wood dust accumulation and reducing the risk of fire
All wood dust entering the central vacuum system is immediately removed by a rotary valve and discharged into large jumbo bags or a separate chamber. This significantly reduces the risk of fire within the machine. If a spark enters the system along with the wood dust, there is no danger to the equipment as the dust cools and is safely discharged, eliminating the fire hazard.
In traditional vacuum systems, wood dust accumulates inside the machine, creating a dust vortex that clogs filters with each use. This reduces suction power and shortens filter life.
havapad central vacuum systems address these issues by maintaining suction power and preventing fires through a rotary discharge system, resulting in longer filter life.
A standard centrifugal fan
- A 60 cm diameter inlet for multiple branch connections
The 60 cm diameter inlet of the jet filter has resulted in minimal suction loss in ducts longer than 40 meters. Additionally, it allows for more branch connections, thus supporting a greater number of devices.
- Equipped with an inverter for optimal power consumption
Large electric motors exceeding 30 horsepower draw extremely high starting currents, which can impact other machinery in the workshop. An inverter allows the machine to start without reaching peak current, resulting in energy savings.
- German-designed backward-curved conical impeller
Conical fans, or high-pressure fans, offer nearly double the pressure capacity compared to other fans due to their conical shape. The fan blades are designed with a backward-curved profile, significantly reducing noise levels.
The backward-curved conical impellers in Havapad vacuum cleaners undergo a three-stage balancing process (manual, static, and dynamic) to eliminate any vibrations. These impellers are made of steel with a cast iron hub and are backed by a 10-year warranty.
Additional features
- Intelligent input control for each device
When any machine is activated, the suction inlet of that specific machine is engaged. For instance, if only three out of 20 woodworking machines are turned on, only the suction inlets of those three machines will be activated. The central vacuum system will adjust its power to accommodate only these three machines, resulting in energy savings.
- Equipped with automatic fault detection
The central vacuum system is equipped with a PLC-based intelligent control system that functions as an automated fault detector, proactively addressing potential issues before they escalate. The system performs automatic pulsing when filters become dirty and triggers an alarm when filter replacement is necessary.
Why should you buy a Havapad central wood vacuum?
>> Buy direct from the factory and enjoy:
>> Over a decade of satisfied customers in Iran
>> 99% customer satisfaction rating
>> 24-month unconditional warranty
>> Easy access to our online store for consumables
We have had a successful partnership with dozens of renowned steel mills, thermal power plants, cement factories, chemical plants, and other parts suppliers for many years.
